weldingautomation

Our Intelligent Robotic Welding Solution for Power Tower Feet combines advanced robot control technology, 3D vision technology, edge computing, and optimized welding processes to deliver fast, accurate, and efficient automated welding. Designed specifically for multi-variety and small-batch power tower foot components, the system minimizes the challenges of conventional robotic welding, including lengthy teaching times, high programming costs, inconsistent quality, and increased labor requirements. Key Features 3D Vision-Based Intelligent Recognition for accurate workpiece identification and welding positioning. Automated Welding Process that reduces manual intervention and improves production efficiency. CNC Dual-Axis L-Type Positioner with vertical and horizontal axis movement for flexible workpiece positioning. Heavy-Duty Helical Gear & High-Precision Slewing Support for smooth and stable rotation. RV High-Torque, High-Precision Reducer designed for demanding robotic welding applications. Large-Inertia Brake Servo Motor for precise and reliable positioning. Special Fast-Clamping Chuck for quick, firm, and secure workpiece clamping. Accurate Displacement & Positioning to ensure consistent welding quality and operational safety. Extended Service Life through robust mechanical construction and precision components. Benefits The solution enables manufacturers to replace repetitive manual welding with intelligent automation, reducing labor dependency while improving welding consistency, productivity, positioning accuracy, and overall production efficiency. It is an ideal solution for power tower manufacturers and steel fabrication industries looking to achieve flexible, reliable, and intelligent welding automation for complex and diverse components.

In automated or semi-automatic welding systems, a torch pole with a pneumatic slide is a common component that allows for exact linear welding torch adjustment. It enables rapid and controlled movement of the torch in a single axis (usually up/down or in/out) by combining a pneumatic cylinder and slide mechanism with a sturdy pole for mounting the torch. Key Features: PROGRAMMABLE SPEED OVERLAP WELD FUNCTION PNUEMATIC TORCH SLIDE MOTOR ON DELAY WELDING ON DELAY Technical Specification: Face plate: 400mm Diameter Capsule T Slot: 4 x M10 Rotation: AC Motor Tilting: Manual Speed Adjustment: AC Drive Control Panel: MS Fabricated Torch Pole with Pnuematic Slide: Optional XY Slide: Optional Welding Chuck: Optional

Robologic delivers compact design welding manipulator. It can support both circumferential and longitudinal welding application from small tube to big tank. Our welding manipulator has maximized both safety and productivity. It can work on different welding process. It can work with welding Positioner or turning rolls as a cost saving welding package to make welding stable and easy. Special design manipulators are available at request. Key Features: Anti falling safety mechanism Precision LM guide ways for smooth travelling Heavy duty Structure to Enhance Durability High quality Gear Reducers Reputed make Control Elements & Switchgears Linear Travel car option available

Flexible welding Carriage been used for linear seam weld on Tanks, curved beam or steel structure having irregular curve with MIG/MAG welding process. Carriage includes Torch Clamp with Compact XY Slide compatible with torch diameter of 16-22 mm. carriage moves on flexible track with magnetic Clamping. Main Features: Main Features Adjustable travel speed for consistent weld quality. Forward and reverse movement. Magnetic or track-guided movement for stability. Torch angle and height adjustment. Suitable for long, straight, circular, or curved welds. Compact and lightweight for easy transportation. Compatible with multiple welding processes.

Suitable for Fillet and Butt joints for Linear Seam Weld. Fix Track Provide Consistent motion and Ease of Setting. Remote Pendant Allows operator to work in a more comfortable Position. Oscillation with Programmable Function. Torch Fine Adjustment Using a Precise Cross Slide.

Magnetic Welding Carriage allows increasing your production and reducing your welding costs. By providing constant, non-stop travel at a regulated speed and consistent high-quality welds in a fraction of the time. The regulated travel speed creates weld bead geometry which is exact to your specifications, reducing costly over welding and decreasing filler metal usage.

Self Aligned Tank Rotator These rotators are designed ancl manufactured to suit need of rotating shells for circular seam welding. Precisely fabricated and machined structure along with perfectly aligned system ensures smooth rotation of the shells. There is no need to adjust the distance between the turning rolls as they adjust as per the diameter of the shell. Features: Strudy base PU lining on the roller for perfect grip AC motor with VFD gives step less variation of speed over the entire range Model: ZT - 5 - ZT-75 Load Capacity(Tons): 5-75 Wheel Dia. (mm): 250-500 Wheel Width (mm): 100-200 Work Piece Dia. (mm): 250-5000 No. of Wheels: 8 Wheel Speed: 125 ~ 1000 mm/min Input Power: 3 Phase 380 - 440 V, 50 Hz Wheel Material: CI Steel / Polyurethane + CI Steel

General Information These rotators are designed and manufactured to suit rotating shells for circular seam welding. Precisely fabricated and machined structure along with perfectly aligned system ensures smooth rotation of the shells. Distance between the turning rolls can be adjusted by sliding the wheel frame on the machined base. Features Precisely machined base High temperature rubber lining on the roller for perfect grip AC motor with VFD gives step-less variation of speed over the entire range Self-centering with lead screw Synchronized drives minimize screwing effect Technical Specification Number of wheels - 8 125 - 1000 mm/min Wheel Speed Wheel Material - Steel + PU Coating up to 100 ton & only steel beyond 100 ton

These welding manipulators are designed and manufactured to be used in welding applications where long seam welding is required. They are also used as a weld head locator in circular seam welding. Precision machined column and boom ensure smooth travel of the boom, making them suitable for GTAW, GMAW, and SAW applications. These manipulators are available in fixed column, 360° manual/motorized rotation, and manual/motorized trolleys. Model: 2 x 2/3 x 3/4 x 4/5 x 5 column Height: 3600 mm/4700 mm/6000 mm/7800 mm boom Length:3350 mm/4450 mm/5750 mm/6950 mm boom Lift: 2000 mm/3000 mm/4000 mm/5000 mm boom Cross Travel: 2000 mm/3000 mm/4000 mm/5000 mm column Rotation:1/1/1/1 boom Speed: 0.1 – 1.4 m/min/0.1 – 1.4 m/min/0.1 – 1.0 m/min/0.1 – 1.0 m/min base Size:700 x 200 mm/1000 x 1000 mm/1500 x 1500 mm/2000 x 2000 mm boom Travel Motor Power: 0.5 kW/0.75 kW/1 kW/1.1 kW lift Motor Power: 0.25 kW/0.25 kW/0.5 kW/0.5 kW

The RCW-1000 Automatic Compressor Welding Machine is a specialized welding system designed for manufacturing air compressor tanks and pressure vessels. It automates longitudinal and circumferential seam welding, improving productivity and weld consistency while reducing dependence on operator skill. Features: CONSISTENT WELD BEAD REDUCE SKILL DEPENDECY USER FRIENDLY FUNCTIONS SUITABLE FOR MIG/TIG/SAW

Key Features Optimised weld cycle Profile shape function No pre-tack weld required Programmable weld cycle User friendly welding functions Oscillation function Welding counter Full digital control Suitable for MIG/TIG

Oil Port Welding SPM, it is a special-purpose automated welding machine for welding oil ports (lubrication or hydraulic ports) onto components such as tanks, cylinders, pipes, pressure vessels, or automotive and industrial parts. These machines are designed to replace manual welding with a consistent, high-speed automated process. Key Features: Optimised weld cycle Profile shape function No pre-tack weld required Programmable weld cycle User friendly welding functions Oscillation function Welding counter Full digital control Suitable for MIG/TIG

Key Features: AUTOMATIC LOADING AND UNLOADING AUTO SENSING OF PIPE EDGE FOR ACCURATE START POINT PROGRAMMABLE DRILL PITCH SUITABLE FOR 12 MM TO 18.5 MM 48 MM DIAMETER (60 MM OPTIONAL) UPTO 3000 MM LENGTH NO GRINDING REQUIRED OF DRILL BIT

Key Features: PULSE MIG WELDING FOR ALUMINIUM AUTO TOUCH SENS FUNCTION (OPTIONAL) SUITABLE FOR MULTIPLE VARIANT CONSISTENT WELD QUALITY UPTO 3000 MM LENGTH OPTIMISED CYCLE TIMEADJUSTABLE FIXTURE

Key Features: 2 WELDING STATIONS CONSISTENT WELD QUALITY PNEUMATIC CLAMPING SUITABLE FOR MULTIPLE VARIANT UPTO 3000 MM LENGTH ADJUSTABLE FIXTURE OPTIMISED CYCLE TIME

Inner/Outer PROP Welding SPM Key Features: NO PRE-TACK REQUIRED FOR SLEEVE WEAVING FUNCTION 17-20 SEC WELD CYCLE/PCS DUAL HEAD WELDING SUITABLE FOR BASE, U & L CLAM PUSER FRIENDLY DIGITAL CONTROL

Key Features TWO WELDING AT SAME TIME NO PRE-TACK WELD REQUIRED 12-17 SEC WELD CYCLE/PCSUSER FRIENDLY WELDING FUNCTIONS SUITABLE FOR JACK & PROP WELDINGWELDING COUNTER FULL DIGITAL CONTROL

Key Features SIX CUP WELDING AT SAME TIME NO PRE-TACK REQUIRED 25-30 SEC WELD CYCLE/PC SSERVO ENABLED ROTARY MOTION PLC + HMI FOR EASY PROGRAM WELDING COUNTER FULLY PROGRAMMABLE

Automatic Compressor Tank Welding Production Line can be devide in 4 different operation like; longitudinal seam welding machine, end cap assembling spot welding machine, circular seam automatic welding machine and nozzle welding machine. Equipped with conveyor between the 2 stages can be automised fully automatic plant. One them linear welding SPM provides high speed and leakage proof joints for compressor tank welding.

Slide Type Rotator -KT series General Information These rotators are designed and manufactured to suit the need of rotating shells for circular seam welding. The fabricated and machined structure, along with perfectly aligned system, ensures smooth rotation of the shells. The distance between the turning rolls can be adjusted by sliding the wheel frame on the machined base. Features Precisely machined base PU lining on rollers for perfect grip AC motor with VFD for stepless variation of speed across full range Synchronized drives to minimize screwing effect

Welding SPM Robologic have expertise in Special purpose Machines for customized welding Solutions. Welding SPM helps to increase productivity and Repeatable high quality welds. We provide unique customized solution with delivering high quality products and services that meet or exceed our customer’s expectations by a revolutionary movement of Industrial 4.0. Simplified operations Consistent Quality and Productivity Precise travel speed and torch angle reduces weld defects Unskilled and semi skilled operator can operate Overlap, On delay, Off Delay, Speed Control and more functions